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Features: What We Build — September/October 2006

GREEN BUILDING

Going green or gone

By Mary Buckner Powers

Experts say it costs about the same to build a green building as it does a traditional one, but owners save on a green building immediately.
Credit: photo courtesy of clark construction group

Contractors must get on board with sustainability or be left behind in an industry that is growing green and greener more and more contractors are climbing aboard the "green building" train. Not only is it easy, but it is essential now that the green movement is gaining momentum among project owners.

There are a couple of rating systems in the U.S. designed to assess the impact of buildings on the environment, but the dominant one at the moment is from the U.S. Green Building Council, Washington, D.C., which published its first set of ratings in 2000. To date, it has certified just 570 buildings, but 5,000 more now under construction are expected to meet the certification criteria. "With that kind of growth curve, it's not something that's going away," says USGBC spokeswoman Judith Webb. "It's not a fad."

The council promotes environmentally responsible design and construction practices across the U.S. and established the Leadership in Energy and Environmental Design (LEED) rating system to evaluate buildings based on sustainability. They are graded certified silver, gold or platinum based on the number of elements that have been incorporated.
"It's not just the design. They have to be built as designed and perform as they should to get the rating," Webb says.

Some of the criteria that lead to achieving a LEED rating are recycling construction waste and implementing sustainable site development, including sediment control. Water efficiency, energy efficiency and protected indoor environmental quality are key LEED elements. Using materials with low amounts of volatile organic compounds and materials made from recycled products earns LEED points. Points are also accrued by using materials manufactured within a 500-mile radius of the construction site.

Innovation also counts, and some "low-hanging fruit" can give contractors an edge, says Beth Studley, vice president of project development for Holder Construction, Atlanta. Even though materials are usually the responsibility of the architects, "smart contractors get to know what products and materials are out there and where they are produced," she says.

Most of Bethesda, Md.-based Clark Construction's commercial construction meets the criteria to be LEED certified or LEED silver by just doing what the company does naturally, says Marc Kersey, vice president in Clark's Costa Mesa, Calif., office. "The evolution of environmentally sensitive materials and equipment and new state criteria that must be followed means you don't have to do much more to be certified now," he says. "There are contractors out there who are putting sustainable buildings together that don't [even] know it."

Keeping Records

The key is documenting every step along the way. "That's what causes the most heartburn," Webb says. "It takes infinite documentation."

Homewood Middle School in Birmingham, Ala., (top and bottom) was the first LEED-certified building in Alabama. The contractor, Brasfield & Gorrie, says it cost no more to build than a traditional school project with conventional materials and techniques.
Credit: photo © doug fogelson

Clark Construction often has three to five binders full of documentation for a project, Kersey says. Smaller contractors get by with having an assistant project manager collect the required data to submit for certification.
Clark uses a combination of its own trained staff and outside consultants to keep track of projects and score them for LEED certification. "A lot of our jobs in California have as part of the contract that we must reach a certain LEED rating," says Kersey. "We hire consultants to get to that rating."

Owners are the driving force behind the sustainability trend. It now costs about the same to build a green building as it does a traditional one, but owners begin to reap the savings immediately, says Webb.

Owners can save as much as 35% on utilities during the first year of operation. And as the price of power rises, the life-cycle cost savings become more important. Wal-Mart, for example, has taken steps to reduce its energy costs by 30% by incorporating energy-efficient features into its stores. The giant retailer expects to spend about $1.28 billion this year on electricity and plans to control those costs through smart design, says Angela Beehler, Wal-Mart's director of energy regulation.

The company already is saving more than 250 million kW hours a year by building skylights into its new stores so lights can be automatically dimmed on sunny days. In California, it uses white membrane roofs, which reduce cooling needs by 8%, in addition to using the most efficient lighting system available. Wal-Mart has two experimental stores in McKinney, Texas, and Aurora, Colo., where it tests new materials and technologies to incorporate into future stores.

The single biggest change required for sustainable construction is collaboration, say both designers and contractors. "You have to go in as a team player," says Bill Kreis, vice president of JohnsonKreis Construction, Birmingham, Ala., which is building a 15,000-sq-ft LEED Montessori school near Birmingham.

Walgreen's solar roofing adds to energy efficiency.
Credit: photo © 2005 Steve Uzzell, courtesy of walgreens

And contractors no longer can be left out of the design phase. "They have to understand why something is being done and why it is important," says Beth Manguso, a green-building consultant in Fair Hope, Ala.
If general contractors are on board early in a project, they can make sure the specifications and drawings are clear, Manguso says. They also have a better idea of their responsibilities, she adds.

Manguso and Chris Miller, senior estimator at Brasfield & Gorrie, Birmingham, started the Green Building Council chapter in Alabama. "It's just a new approach and really not that different," says Miller, who was the project manager on the first LEED-certified building in Alabama, Homewood Middle School.

Miller says his colleagues initially resisted building green. "But it was only because they weren't educated about what's involved," he says.

Contractors who are unfamiliar with the concepts often expect building green to cost them money. Miller advises contractors to study the issues to learn what is involved. "That way they won't have to throw money at a project just because it has the word green in it," he says.

Brasfield & Gorrie expected to pay more to build the Homewood Middle School, but "it just wasn't so," Miller says. The additional documentation is more an issue of education than it is of cost, he says.

Contractors will see the need to adapt to green-building requirements as more green buildings are constructed, says Miller, president of the Alabama chapter of the USGBC. "They will have to get their arms around this issue or they will be left behind," he says.

Fear Factor

Holder's Studley says contractors still have a "fear factor," which can often add cost to a project when there is no need for it. "The most important first step to take is to have a good construction plan," she says.

Indoor air quality is an area where contractors make a huge impact, says Studley. It's a matter of sealing off ductwork so it won't collect dust. "It takes a management plan with a superintendent who knows how to protect materials," she says. Keeping the indoor air quality pristine on a green project also depends on using paints, adhesives, sealants and carpet with low levels of volatile organic compounds, say contractors.

In renovations, projects have to be surveyed to determine whether deconstruction to save existing materials is better than demolition, Studley says. Recycling construction waste is so easy that some contractors consider it criminal not to do it on all jobs. Beyond that, it saves money, says Josh Bomstein, business development manager for Creative Contractors, Clearwater, Fla.

If general contractors are on board early in a project,
they can make sure the specifications and drawings are clear.

Saving Money

Creative Contractors has saved $20,000 on a green community center project in Dunedin, Fla., by recycling materials. In some areas, it takes time to find a company that recycles materials for profit. In the Union Pacific headquarters in Omaha, Neb., Holder Construction helped establish a recycling program.

In general, contractors are expected to disturb only a small area of construction sites and have site-utilization plans to protect trees that are to be saved. Clean, smoke-free construction sites also are a requirement. Holder's clients pushed the company into going green, Studley says. Atlanta's Emory University and the firm's other clients have sustainability missions.

Most architects now are designing with sustainability in mind, using common-sense approaches like orienting buildings to the south to minimize hot western exposures, using natural daylighting and incorporating passive solar cooling. These processes can downsize a building's HVAC and lighting systems and cut energy usage.

"It all boils down to good, smart design and construction," says Fred Andreas, an adjunct assistant professor at the University of Colorado's College of Architecture and Planning and a principal architect with UNiT Design Studio PC in Denver. "I really believe that if you minimize the energy-cost payback, the initial cost [of LEED certification] can become lower than that of standard construction."

Even developers have joined the movement, because many tenants expect more sustainable features in the buildings they choose to occupy. For some owners, fears about the cost of sustainable construction remains the most important element, but "people are moving away from the cost issue," says Tom Hootman, the communications director for USGBC Colorado. Many green buildings are being built for the same budgets as conventional buildings, he says. "That's why today, everyone needs to understand how to build green."

Hilltop Montessori: A LEED Case Study

photo courtesy of HKW Associates

Forming the right team with the right mindset is key to successfully building a green project, says Bill Segrest, an architect with HKW Associates, Birmingham, Ala.

The construction work is not much different on a Leadership in Energy and Environmental Design project; it just takes more coordination among the disciplines, says Segrest, the project manager on the Hilltop Montessori School in Mt. Laurel, near Birmingham. The 15,000-sq-ft, $2.5 million school will be completed in late September.

The U.S. Green Building Council, which developed the LEED rating system, has taken the guesswork out of building green. "They have strict guidelines to follow, which makes it easy," Segrest says. "That dominates every single decision made on the project."

Projects need a certain number of points to achieve a LEED rating. The owner and the design and construction team decided which points could reasonably be obtained at Hilltop to achieve a LEED rating. But they also had a list of points they might be able to achieve.

"We let the points we thought we could get start the design, and along the way, we tried to pick up others," Segrest says.

Beth Manguso, the LEED consultant on the project, says it's important not to "buy" points but to add elements if they produce a return on investment. At Hilltop, the decision was made to invest more in insulation to reduce the energy load rather than invest in high-cost HVAC equipment. A key LEED element was the building's northern orientation to keep out the Alabama summer heat.

Sometimes, conflicts for points can't be resolved. The Hilltop team wanted to use LEED-certified wood products, but they weren't available within a 500-mile radius of the project.
"We would have lost the material location point, so we didn't get the certified wood," Segrest says.

Hilltop wanted points for a sustainable site, so few impervious materials were used. "There are sidewalks and a roof, but the rest is crushed pea gravel," Segrest says. The project has a bioswell, which slowly introduces runoff back into the water table rather than the storm sewer.
Construction was done without disturbing the trees outside the footprint of the building. Small trees under the footprint were relocated, and large ones were chipped and used as mulch.
The paints and adhesives in the interior contain few, if any, volatile organic compounds. Under the LEED requirements, the inside of the building must be flushed of any off-gases for two weeks before it's occupied. Smoking is not allowed on the site to protect the indoor air quality.

All the materials on the exterior were recycled products, including LEED-certified concrete siding and naturally quarried fieldstone from the site.

Construction waste was recycled, and bins were set up for each recyclable product. The bin for regular garbage had to be dumped just three times. "It would need to be dumped more than 30 times on a normal project," Segrest says.

Other elements include a clerestory of lights above the main corridor to let daylight into the middle of the building. The lights in the building are zoned so that on bright days there may be no lights on at all, but on cloudy days, the lights come on only in areas where there is little natural light.

"We're starting to see more and more clients with energy efficiency high on their priority list. It's becoming the norm," says Segrest.

 

 

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